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Vacuum Formed Components Manufacturer in Pune

Sunex is a leading manufacturer of Vacuum Formed Components designed for industrial applications that require strength, structural accuracy, dimensional stability, and material efficiency. With an advanced in-house vacuum forming facility and ISO 9001:2015-certified production, we deliver high-quality plastic trays, covers, and formed parts used across automotive, HVAC, FMCG, electronics, food, agriculture, and packaging industries.
Our products include logistics trays, export packaging, machine covers, ESD trays, FR-grade trays, display units, automotive trims, and FLC lids, all custom-engineered for each application.

Materials & Technical Specifications :

  • 1. ABS (Acrylonitrile Butadiene Styrene) – Strong, durable, cosmetic finish
  • 2. HDPE (High Density Polyethylene) – Impact resistant, reusable
  • 3. HIPS (High Impact Polystyrene) – Cost-effective, smooth surface
  • 4. TPO (Thermoplastic Olefin) – Automotive grade, weather resistant

  • 1. Thin-gauge: for packaging, FMCG, and disposable trays
  • 2. Thick-gauge: for automotive, covers, FMCG, machine guarding

  • 1.3-Axis trimming for precision
  • 2. Tight tolerances for component fit
  • 3. Controlled wall thickness distribution

  • 1. 3-Axis Router trimming
  • 2. Vertical saw trimming
  • 3. Edge finishing
  • 4. Hot plastic welding
  • 5. Mould-based forming for repeatability

Applications & Use Cases :

  • 1. Bottom covers
  • 2. End-cap trays
  • 3. Reusable trays for line feeding
  • 4. Trims and casings

  • 1.Machine covers
  • 2.Component trays
  • 3.Export packaging trays

  • 1. ESD trays
  • 2. Protective packaging
  • 3. Component handling

  • 1.Machine guarding covers
  • 2.FLC lids and bases
  • 3.Reusable logistics trays

Manufacturing Capability -

1. Design & Mould Development
  • CAD/CAM mould design
  • Prototyping
  • In-house and partnered mould manufacturing
2. Vacuum Forming Lines
  • CThick Sheet Forming Machines
  • Roll Forming Machines
  • Material pre-heating and controlled forming
3. Trimming & Finishing
  • 3-Axis Router
  • Vertical saw
  • Hydraulic cutting press
4. Quality Control
  • Forming accuracy checks
  • Wall thickness testing
  • Fitment validation
Why Choose Us   

Why Choose Sunex for Vacuum Formed Components?

Broad Material Capability
  • ABS, HDPE, TPO, PET, PVC, HIPS, ESD, FR — all processed in-house.
Precision Engineering
  • 3-axis trimming ensures engineering-grade accuracy.
ISO-Certified Manufacturing
  • Ensures reliable, repeatable, traceable production.
Fast Development Cycles
  • Rapid prototyping and flexible tooling options.
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Founded in 2003, we have been delivering Simple, Safe, and Rigid solutions for over two decades, serving industries from automotive to FMCG and beyond.

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